產(chǎn)品用途及特點 APM-2000全自動無菌包裝機是安徽省科苑集團股份有限公司跟蹤國際先進水平，溶集成性與創(chuàng)新性于一體的高新技術(shù)產(chǎn)品，主要用于經(jīng)UHT處理的液體奶、各種不含氣飲料、果汁的包裝。 APM-2000全自動無菌包裝機具有以下特點： ●機電一體化：本機采用了先進的工業(yè)控制技術(shù)，所有工序均由PLC系統(tǒng)集中控制，可連續(xù)完成進紙、打碼、滅菌、灌裝、成形等一系列程序。 ●運行可靠：本機采用了多種控制系統(tǒng)，如自動定時計量潤滑系統(tǒng)，隨動糾偏與張力控制系統(tǒng)、多點傳感報警控制系統(tǒng)，以保證整機運行的可靠性。 ●雙重滅菌技術(shù)保障：對包裝材料采用雙氧水浴槽處理與高強度紫外線照射雙重殺菌技術(shù)，液面下封口與高效熱空氣潔凈技術(shù)，確保產(chǎn)品在包裝過程中處于無菌狀態(tài)，延長內(nèi)容物的保鮮期。 ●采用人機界面監(jiān)控系統(tǒng)，保證了工作可靠性。 ●電磁感應(yīng)封合技術(shù)：應(yīng)用自主開發(fā)的電磁感應(yīng)裝置，保證封合外表面無損傷，成品率高、效率高、無污染。 ●氣動執(zhí)行機構(gòu)：響應(yīng)速度快、可靠性高、維護簡便。 ●為確保設(shè)計目標與可靠性目標的統(tǒng)一，本機關(guān)鍵元器件均采用國際名牌公司的產(chǎn)品。 主要技術(shù)參數(shù) 標準容量 200+2.5毫升／盒 磚形盒規(guī)格 63mm×41mm×83mm 包裝材料 紙板／聚乙烯／鋁箔復(fù)合材料 灌裝速度 1800~2000盒／h 操作人員 2－3人 最大外形尺寸 3650mm×2300mm×4350mm 總重量 2500公斤 總功率 12KW（不包括空氣壓縮機和冷卻水泵） 壓縮空氣： 消耗量 1M3／min 工作壓力 0.6~0.7MPa 冷卻水： 采用循環(huán)清潔軟水 過氧化氫(H2O2)： 消耗量 0.2L／班 品質(zhì) 35%濃度的過氧化氫 整機噪聲 ≤83dB(A) 產(chǎn)品破損率 ＜5％ 滅菌效果　　符合商業(yè)無菌標準 附注： ●重量、測量數(shù)據(jù)和操作效能的資料不受約束，只有合同規(guī)定的規(guī)格才適用。 ●各種數(shù)據(jù)參數(shù)經(jīng)過計算，如有必要更改時，將不另行通知。 ●CIP清洗系統(tǒng)及安裝材料不包括在交貨項目內(nèi)，如需要清洗設(shè)備，我方可供應(yīng)CIP系統(tǒng) 附英文資料 Product Application and Characteristics Type APM-2000 full-automatic aseptic packaging machine is a new high-tech product by Anhui Province Koyo Group Co., Ltd., which keeps up with the international advanced level and blends integration and innovation. It is mainly used to package UHT-processed liquid milk, various non-carbonated drinks and fruit juices. Type APM-2000 full-automatic aseptic packaging machine possesses following characteristics: ?Integration of mechanical and electrical engineering: this machine employs advanced industrial control technology. All processes are centrally controlled by PLC system. It can coufinuously complete cardboard admission, printing, sterilization, filling, forming and other procedures. ?Reliable operation: this machine employs multiple control systems such as automatic timing and metering lubrication system, follow-up rectification and tension control system, multi-point sensing and alarming control system, so as to ensure the reliability of the whole machine operation. ?Dual sterilization technology guarantee: Packaging materials are subject to dual sterilization of hydrogen peroxide（H2O2）bath processing and high-intensity ultraviolet ray radiation, liquid level lower sealing and high efficiency hot air cleaning technique to guarantee that products remain in a sterile state during packaging process and prolong the preservation period（shelf life）. ?Man-machine interface monitoring system is adopted to ensure work reliability. ?Electromagnetic induction sealing technique: self-developed electromagnetic induction device is employed to ensure no damage on sealing external surface, high rate of finished products, high efficiency and no pollution. ?Pneumatic actuator: rapid response, high reliability and easy maintenance. ?In order to ensure the unity of design goal and reliability goal, the famous brand products of international companies are employed for all the key elements and parts. Main Technical Parameters Standard capacity 200+2.5 ml/box Measurements of rectangular box 63mm×41mm×83mm Packaging material Cardboard/polyethylene/aluminiumfoil compound material Filling speed 1800－2000 boxes/hour Number of operators 2－3 Maximum outline 3650mm×2300mm×4350mm Total weight 2500kg Total power 12kW（not including air compressor and cooling water pump） Compressed air: Consumption 1M3/min Working pressure 0.6－0.7 MPa Cooling water: Circulating clean soft water Hydrogen peroxide（H2O2）: Consumption 0.2L/shift Quality Hydrogen peroxide of 35% concentration Noise of machine ≤83dB（A） Product breakage rate ＜5% Sterilization effect In conformity with commercial aseptic standards Remarks: ?The information of weight, measurement data and operation efficiency are not bound legally. Only specifications stipulated in contract are applicable. ?All data and parameters have been calculated, it is subject to change without further notice. ?CIP cleaning system and installation materials are not included in delivery items. We may supply CIP cleaning system if it is demanded.